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Get Out of Flatland: Mastering the Challenges of Wrap-Around Eyewear

By Barry Santini, ABOM

Release Date:

July 2009

Expiration Date:

June 30, 2014

Learning Objectives:

Upon completion of this program, the participant should be able to:

  1. Understand evolutionary basis for human’s desire for sharp peripheral vision.
  2. Understand why wrap around eyewear and position-of-wear calculations are the next logical step in the progression of corrective lens design.
  3. Help the ECP to decide if wrap-around eyewear should be fabricated in-house or be done complete by a specialty sports eyewear laboratory.

Faculty/Editorial Board:



Barry Santini graduated from New York Technical College in 1975 with an AAS in Ophthalmic Dispensing. He is a New York State licensed optician with contact lens certification, is ABO Certified and was awarded an ABO Master in 1994. As sales manager for Tele Vue Optics from 1987 to 2003, Santini developed his knowledge of precision optics and has been an owner of Long Island Opticians in Seaford N.Y. from 1996 to present. In addition, Santini is an amatuer astronomer and lecturer and plays bass trombone in the Brooklyn Symphony.

Credit Statement:

This course is approved for one (1) hour of CE credit by the American Board of Opticianry (ABO).
Course# SWJMI204-2

Who hasn’t heard a client exclaim: “I’d love to have my prescription ground into my windshield!” People’s desire to obtain a wide, sharp and unrestricted view from their eyewear has been around for a long time. Today we think of prescription wrap-around eyewear as a new technology. But the road leading up to improving the peripheral optics of corrective lenses actually began a few million years ago.

EVOLUTION AND PERIPHERAL VISION

The importance we humans place on peripheral vision is eternal. The process of natural selection endowed our mammalian ancestor’s eyes with a high sensitivity to changes that occur in the peripheral field. The evolutionary importance to survival from a prompt reaction to the simple flicker of a blade of grass in our periphery cannot be understated. Inattention here meant missing your next meal or worse, misjudgment and wham; you’re someone else’s meal. Because of this, human peripheral vision has been honed to be exquisitely sensitive to change. This sensitivity is the foundation of our desire for no compromise peripheral vision.

THE ROAD TO WRAP-AROUND EYEWEAR

img1For the first 600 years of eyewear’s evolution, all lenses, whether they were used for reducing glare (sunglasses), cosmetic reasons (privacy, such as hiding the thoughts expressed by a judge’s eyes within the ancient Chinese courts) or for correction, were essentially flat in shape and form. Starting in the late 1700s, advances in glass making, lens performance and production techniques, along with a more developed understanding of the optics of the human eye, combined to enable better quality, meniscus (crescent-shaped) lenses to become available.

THE TASKS OF THE EARLY LENS DESIGNERS

Beginning in the early 1800s, a physicist named William Wollaston recognized that contemporary corrective lenses permitted good vision only through the lens center, i.e., they had a small “sweet spot” of clear vision. He invented lenses that expanded peripheral clarity and called them ‘periscopic’ (which means “to see around”). Unlike the other lenses of his day, his lenses were very deeply curved, using what we now refer to as base curves in the range of +10 diopters and more. Around the same time, an Englishman named Thomas Young discovers the eye aberration known as astigmatism.

Because of all the excitement, interest and vision improvement realized by correcting this axial optical error, along with the difficulty, expense and the sphere-power restriction of his periscopic lenses, Wollaston’s efforts to improve the peripheral clarity of corrective lenses were overlooked. His research and papers languished and were not again pursued for almost 100 years.

Around 1899, a French ophthalmologist named Ostwalt redis-covered the published investigations of Wollaston and tried his own hand toward improving the peripheral performance of ophthalmic lenses. He attempted to improve clarity by reducing off-axis (aka marginal) astigmatism. Like Wollaston, Ostwalt’s lenses corrected the marginal astigmatism of spherical powers only and therefore could not be combined in a compound, toric-form lens that would also include Young’s axial astigmatism correction.

A few years later, a German scientist by the name of von Rohr, under the direction of the firm of Carl Zeiss, began to investigate other possible improvements to eyeglass lenses. Along with Dr. Gullstrand, an ophthalmologist well-versed in the optics of the human eye and using his new scientific calculations, the first lenses developed by von Rohr were called Katral. These eyeglass lenses were intended for aphakic individuals, who had their natural crystalline lens removed through cataract surgery.

In 1912, von Rohr then turned his attention and renewed the work pioneered by Wollaston and Ostwalt in improving peripheral clarity of corrective lenses. His latest lenses, called Punktal, provided comprehensive power, axial and off-axis astigmatism correction for all viewing gazes. Now, compound form, sphero-cylindrical ophthalmic lenses could finally provide outstanding, point-like clarity across wide fields-of-view. The Punktal lenses had one disadvantage: each and every lens prescription required a unique set of front and rear curves to fully realize their optical promise. This approach made it difficult for wide-view lenses to enjoy the cost reductions benefits of mass production. They were, however, tremendously sought after by ammetropic individuals of the day.

THE BIRTH OF CORRECTED CURVE LENSES

img2During the first decade of the 20th century, Bausch & Lomb, an optical firm based in Rochester, N.Y., began to manufacture and distribute Zeiss Punktal lenses. With the requisite tooling and fabrication costs rapidly becoming unmanageable, the head of B&L’s Scientific Bureau, Dr. W. B. Rayton, began to investigate alternatives. The result of his research efforts was a lens series that promised most of the performance of the Punktal lenses, but with a more favorable fit with mass-production requirements. Dr. Rayton’s Orthogon series of ophthalmic lenses helped to firmly establish Bausch & Lomb as a world-wide leader in ophthlamic lenses. Similar events took place at another firm, American Optical, where Dr. Tyllier presented a similar, multi-base curve lens series design, which was based on an acceptable balance to correcting most of a lens’ off-axis errors. These two corrective curve series lenses are responsible for the exponential growth of ophthalmic lenses in the first half of the 20th century. With frames less dependant upon expensive, natural materials, everyone could now afford the benefit of wide fields of sharp vision.

FRAME FIT AND PERIPHERAL VISION

Early ophthalmic lenses were made of glass and were kept small to deliver the best vision, reduced weight as well as thickness. Frames, based on natural materials, were made of bone and horn. This made frames bulky and, along with the small lens diameters, restricted fields of view. In the first half of the 20th century, dispensing opticians tried to optimize eyewear for wide fields-of-view using the few tools and techniques available to them. Firstly, by choosing a lens shape close to round or oval, lens thickness and weight could be reduced, enabling an increase in lens size. Secondly, by fitting lenses as close to the eye as possible, the field-of-view was effectively increased. This phenomenon is known as the “key-hole” effect, which describes the improved angular view realized by placing your eye a close as possible to a door’s keyhole. Taking this a step further, the lenses that can provide the ultimate field-of-view are contact lenses. Even with all the advancements in materials and surface chemistry contacts have enjoyed since the 1930s, they are still but an alternative vision modality for most of the ammetropic public.

A COMPENSATED WRAP RX DELIVERS PERFECT VISION, RIGHT?

Wrong. Keep in mind that any prescription or POW compensation performed for wrap eyewear only impacts central or straight-ahead vision. None of these Rx compensators purport to correct vision-degrading peripheral astigmatism and other extended vertex errors. For example, an Rx of +2.00 diopters properly compensated and fabricated with an 8D base curve and a face-form angle of 20 degrees, is corrected for good acuity when only gazing directly ahead. Offaxis, peripheral errors are left uncorrected when using simple spherical lenses. Although we can never completely match the sharp central acuity in the periphery of a wrap, we can reduce the amount of distortion to an acceptable level. (The term distortion, as used here, is a term enveloping the sum of all the optical errors in the periphery of wrap around eyewear.)

How is reduce peripheral wrap distortion reduced? There are currently two approaches:

1. A selection is made from a series of 8D base curve blanks, each with a differently tailored, distortion-reducing design, which is chosen for the intended prescription power. (For example, lenses like SOLA Spazio, Shamir Attitude, KbCo Wrap Solutions)

2. A digital, lens design algorithm integrates all the supplied fitting parameters, including monocular PD, pupil height, pantoscopic tilt, face-form angle and vertex distance, as well as the frame dimensions and lens shape geometry. This program then optimizes an individual pair of lenses, whose fabrication is completed using free form lens manufacturing techniques.

Both approaches offer markedly improved peripheral clarity compared to using Rx wrap compensations with simple, spherical lenses.

WHAT IS POSITION OF WEAR?

Zeiss Katral lenses were amongst the first ophthalmic lenses to use computational analysis in their design. It is interesting to note that aphakic lenses are also the first lenses that used position of wear calculations to ensure that they focused “as intended” by the doctor.

An optical error known as spherical aberration in aphakia reduces peripheral vision and delivers dynamic blind spots as the eye rotates to look at objects in the periphery. One of the first adjustments opticians performed to help reduce these negative effects was to place these lenses as close to the eye as possible, i.e., reduce the lens-to-eye vertex distance. But modifying the vertex distance for strong lens powers can also result in a change to the lens’ effective power. This new effective power represents a change from the original power found in the refracting lane at the conventional refracted vertex distance (usually assumed to be between 13.5 to 14.0mm). For example, the refraction for an aphakic individual is found to be +15.00 diopters at a 14mm refractive vertex distance. However, the eyewear was fitted at a closer vertex distance of 11mm, in order to improve field- of-view and reduce image magnification. If this same +15.00 diopter lens is placed at 11mm, its effective power would decrease 0.75 diopters, to a total of +14.25 diopters. To compensate for this new position of wear, the dispenser increases the lens power by +0.75D and orders a lens of +15.75 diopters.

    Q: Have we changed the original prescription?

    A: Yes, but only to ensure that we have delivered the prescription as the doctor intended. The effective power at the newly fitted, back vertex position matches the intended power of the original prescription at the refracted vertex distance. The change to the +15.75 power is referred to as a position of wear (POW) compensation, or simply an “adjusted value.”

    Q: When performing a POW adjustment for changes in back vertex distance, do I adjust only the sphere power or should I include the cylinder power when present as well?

 

    A: You must include the cylinder power as well, but not in the typical way we think of cylinder power. Using a lens power cross, map the total power in each of the prescription’s main meridians. Calculate the back vertex distance power adjustment for each meridian, and record these powers on a new lens cross. From the cross, re-derive the new adjusted values that will be ordered. In this way the adjusted Rx is compensated and ordered correctly, and will perform as the doctor “intended.”

WHAT ARE THE PARAMETERS THAT
AFFECT POSITION OF WEAR?

Technically, any differences in parameters of the newly fitted eyewear that deviate from the standards of the refracting lane must be addressed and compensated. However, depending on the strength of the original prescription, such differences are often negligible and may be ignored. Below is a short reference list:

Wrap around eyewear makes significant changes in three basic fitting parameters: Pantoscopic Tilt, Vertex Distance and Face Form angle (also know as panoramic angle). One or more of these almost always requires a POW calculation in wrap eyewear. Because of the interactive effects of these changes, manual calculations are tediously long and complicated. Employing any one of the various “Rx compensator” programs, available on the Internet, is essential for doing wrap work. Not only do these sophisticated programs facilitate the quick calculation of POW values, they are excellent tools for helping you understand the relationship between parameter changes and prescription values. Keep in mind, however, that these POW compensators cannot improve a poor performing original prescription.

Remember Wrap Eyewear’s Golden Rule:
Rx garbage in = Rx garbage out.

Most client vision complaints with their properly made, wrap eyewear are generally traceable to problems within the original Rx. Copying or duplicating a client’s present eyewear as a basis for new wrap eyewear is to be discouraged, unless basic refracting skills are available and at your disposal.

WHAT GETS WARPED WHEN FRAMES GET WRAPPED?

img3Besides the optical errors discussed above, wrap eyewear introduces other problems when crafted with traditional edging equipment.

1. Centration Errors — The increased face form angle of wrap eyewear will effectively narrow the requested PD. Fabricating and verifying the PD of wrap eyewear requires compensation here as well, and depends upon the degree of wrap angle involved.

2. Lens Retention — Most traditional edgers are not designed for placing the bevel for an eight base lens in the best manner for wrap eyewear. Additionally, conventional lens tracers either won’t trace a wrap frame properly or sometimes not at all. Tracing a wrap lens by itself may help, but dimensional differences are still introduced that will adversely affect optimal lens retention. The distortion of lens shape that results requires the use of dimensionally stable lens materials. Polycarbonate, Trivex, 1.6 and 1.67 substrates are superior in this regard to CR-39.

The type and profile of lens bevel required for wrap eyewear is usually not obtainable with a conventional edger. In view of the above problems, dispensers are encouraged to:

  1. Either order their wrap eyewear complete from a lab that has the experience and equipment to do wrap eyewear properly or
  2. Purchase one of the new, high-curve tracers and edgers that enable optimal in-house fabrication of the bevel profiles required for wrap eyewear.

THE CHALLENGES OF WRAP-AROUND EYEWEAR

Many of us often find ourselves wincing when clients return seeking remedial attention for their eyewear. It’s natural to view the time and attention required to evaluate, correct and/or solve problems as time unrewarded. Yet, in the service-based industry we call home, nothing could be further from the truth. How we tackle these problems, whether real or perceived by your client, can define the essential difference between success and failure.

WRAP PEARLS

1. Order lenses from a lab that specializes in sports eyewear. They will compensate the Rx for prism and power, bevel it correctly and help you to trouble shoot any patient adaptation issues that arise.

2. For an office that does in-house edging:

a. Download one of the calculators for wrap eyewear at www.optiboard.com, www.opticampus.
com or www.kbco.com.

b. For minus Rxs, try using a base curve one step
flatter than the lens’ curve received with the frame. Example: For a frame received with eight or nine base lens, try calculations with a six base lens. In some case, the lab might tell you that the order you’re placing is better off being fabricated with a six base wrap lens.

c. For plus Rxs, using an eight base curve works
well. However, plus prescriptions will require more decentration to obtain the required base-in prism and lens thickness issues must be considered.

 

 d. Minus lenses may yield the desired base in
prism with modest, outward adjustments of the
given PD.

e. If you are using a conventional edger, note that
the most optimal bevel placement is to set the bevel apex as close to the front of the lens curve as possible.

3. If at all possible, try to confirm if the given Rx is
corrected for full infinity viewing. Wrap sunwear
is almost never used indoors, so any lack in full
infinity focus may significantly compromise
patient satisfaction.

4. Note that almost all the wrap Rx work done by
major sun brands, such as Rudy Project, Nike, Oakley and others, require the ECP to be aware of both the Rx range listed for a particular frame style and the PD range that is allowed for that style. You must be sure both lens power and the patient’s PD are within the allowed values before the vendor will process your order.

From your client’s viewpoint, the awareness or lack of comfort that can accompany a new pair of wrap around eyewear is indistinguishable between a situation that requires your attention and one that they simply have to “get used to.” Long term trust is built upon a patient’s willingness to believe your skills and expertise will satisfy their eyecare and eyewear needs. Therefore, wrap dispensing challenges not only represent chances to learn and extend your personal skill set, they are indeed the foundation of your chosen livelihood.

GO FLAT OUT

Wrap eyewear represents a complex, multi-faceted challenge to the dispenser and lab. In wraps, the disciplines of optical design, technical craftsman-ship and ophthalmic dispensing come together to satisfy the evolutionary need of the human eye to see sharply, both far and wide. It’s time for all ECPs to get out of flatland.


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